Project 2005 Raptor 350

Clamped the adapter in the box so the hole lined up and transfer punched marks to drill the 1/4" holes to bolt it up.

Once the holes were drilled everything was cleaned with brake clean then Ultra Gray sealer applied to the mating surface.

Adapter was then slipped into the air box and bolted in place. I used red loctite on the bolts to keep them from coming loose from vibration.

Had to grind some flat areas for some of the bolt heads. As can be seen here the holes line up and the adapter is just a very slight amount smaller than the hole in the box.

Everything fit correctly so now it is ready to install back into the ATV.

Filter oiled and the assembly installed on the ATV. Fired up and tested and now ready to ride.

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